Lock Wire, Safety Wire, & Tie Wire For Aerospace | Malin Co (2024)

Lock Wire from Malin Co.

As a top manufacturer of lock wire, Malin provides many industries with effective safety wiring products. We design our lock wire to keep fasteners as tight and secure as possible. These positive locking devices are important for maintaining safety standards, especially in aerospace applications.

Malin color codes each of ourlockwire types with recyclable, polyethylene containers:

  • Blue canisters contain Malin’s famous Stainless steel lock wire.
  • Yellow canisters contain Inconel lock wire.
  • Organ canisters contain oxidized Inconel safety wire.
  • Red canisters contain Monel lock wire.

Malin Co. safety wire canisters won’t degrade like paper canisters. These canisters will also protect your lock wire from grease and corrosive materials.

In addition, Malin Co. offers safety wire in spools, coils and bulk purchase options to further fulfill your needs.

Purpose of Lockwire and Safety WireLock Wire, Safety Wire, & Tie Wire For Aerospace | Malin Co (1)

Lock wire is an incredibly versatile safety tool. It is applicable in a wide variety of industries. Nuts, bolts, screws and other fasteners will loosen over time. Lock wire’s purpose is to prevent this loosening from occurring.

Lock wire’s secures two or more parts together and ensures the tightening of each fastener. It prevents loosening by counteracting it with additional tightening of the wire.

The typical method of lock wire installation installation consists of twisting two strands or wire together in a “Double Twist” formation. Single strand installation is more common in applications with closely-spaced, geometric patterns. The max number of fasteners depends on how many can be reached by 24 inches of wire.

It is also important to avoid installing lock wire in applications with possible chafing, fatigue or additional tension. The only tension the wire should experience is the tension for preventing loosening. To learn how to install safety wire, check out our blog post on the different application methods.

If you are looking for a stainless safety wire company who can cater to the safety wire military specification, we are the team for the job. Our safety wire material is used for safety critical fasteners, twists, and much more. We are a leading provider of safety wire material.

Besides the military specifications, we are also leading aircraft safety wire producers and producers of automotive safety wire. We are happy to serve a range of industries with safety lock wire thanks to our quality control standards and experienced team. From safety lock wire to SS safety wire, to aircraft safety wire, you can count on Malin.

Malin Co. Safety Wire and Lock Wire Products:

Stainless Steel Aerospace Safety Wire- Stainless steel type 302/304 ASTM A 580, 305 and 316 stainless are available upon request.

Inconel Aerospace Lock Wire

Oxidized Inconel Aerospace Safety Wire

Monel Aerospace Lockwire

Copper & Brass Breakaway Wire-Available in 1 & 5-pound spools. Breakaway Wire is typically sold in the 1 & 5-pound spools. However, other packaging options are available:

  • Boxed coils
  • Bulk coils
  • 1/4-pound Handi-Pak coils
  • Custom spools
  • Bulk spools
  • Bobbins.

General & Industrial Wire

  • Aluminum
  • Brass
  • Copper
  • Chromel carbon (black, galvanized)
  • Inconel
  • Monel
  • Nickel
  • Nickel Silver
  • Stainless Steel (302, 303, 304, 304L, 316, 316L, 410, 430)
  • Phosphorous Bronze
  • Nitinol
  • Titanium

We can quote other materials upon request.

Safety Wire and Lock Wire Applications:

  • Camping Wire
  • Military Trip Wire
  • Snare Trap Wire
  • Airplane cabins
  • Automotive assemblies
  • Specialize machine parts
  • Heavy duty U bolt locks
  • Pipe fittings
  • Medical Wire

Malin Tie Wire

Along with lock wire and safety wire, Malin additionally produces tie wire. Tie wire is a very versatile piece of equipment, used for binding objects together, create fencing, and much more! Get high strength and easy to use tie wire, perfect for any application, from Malin Co.

Malin Co. Services:

Straightened and Cut WireFrom .006′ diameter to .177′ diameter and lengths from .250′ to 10ft. Length and diameter tolerances quoted upon request.

Electro Polished and Clean WireWe offer diameters as fine as .006” to .041” diameter on spools.The most commonly supplied wire is the 300 series of stainless steel.

Wire Finishes –We offer matte, diamond drawn brite, centerless ground, and soap finishes.

Wire Forming –Malin has also developed the ability to shape and form wire in all types of materials and configurations. No quantity is too small. We will set up and run both production and prototype quantities.

Barcoding

Wire Drawing-Malin Company can now draw aluminum, brass, copper, stainless steel, and nickel alloys. Diameters down to .0016” and up to .250” diameter. We can also draw and process customer supplied wire as well.

We work to give our customers the product they need, the presentation they want and customer service they deserve. Please contact Malin Co. for more information on our safety wire and lock wire products.

Lock Wire, Safety Wire, & Tie Wire For Aerospace | Malin Co (2024)

FAQs

What is the difference between lockwire and safety wire? ›

Lock wire's central purpose is to prevent the loosening of nuts, bolts, and other fasteners. To wire lock nuts and bolts, you thread it through two or more fasteners, ensuring they remain as secure as possible. Safety wiring prevents the loosening of fasteners by counteracting it with more tightening.

What are the lock wire guidelines? ›

Parts shall be lock wired in such a manner that the lock wire shall be put in tension when the part tends to loosen. The lock wire should always be installed and twisted so that the loop around the head stays down and does not tend to come up over the bolt- head and leave a slack loop.

What is safety wire used for in aviation? ›

Safety wire is necessary in areas where a bolt could loosen during vibration. Used properly, it will lock so that the wire remains taut and prevents further movement. Think of it as wearing a belt with your suspenders.

What is the locking wire on aircraft? ›

Aerospace Locking Wire

It prevents fasteners from shaking loose or falling out due to wear and tear, vibration, and corrosion. The wire is made of malleable stainless steel or nickel alloy, passed through small holes on the fastener, looped back on itself, and fixed to an anchor point (which can be another fastener).

What are the three categories of electrical wires used in aviation? ›

Current aircraft primarily use three types of insulation systems as airframe wiring. These three types are polyimide (PI) insulation, crosslinked ethylene tetrafluoroethylene (XL-ETFE) insulation, and composite (PTFE/PI) insulation.

What is the alternative to Lockwire? ›

Safe-T-Cable® is designed to prevent bolts, nuts, and other fasteners from loosening in environments with excessive heat and vibration. In addition to installing three times faster than lockwire, Safe-T-Cable also produces stronger and safer results.

What is the most commonly used method for safety wire locking? ›

The double wire method is the most common and recommended, however the single wire method can be used in hard-to-reach areas. The maximum length of a wire should be no more than 23.62 inches, or 600mm. Safety wire should be used to secure no more than 3 items together.

Which wire is the safety wire? ›

Safety wires are made from durable steel and are designed to be strong, fire-resistant and corrosion-resistant, so they're as safe as possible. They often have copper ferrules on each end to protect the thimble eye, which is used as a connection point to prevent abrasion to the rope for added security.

Can safety wire be reused? ›

The only way to remove the locking wire/safety wire is to cut it away – meaning that it cannot be reused and a new piece must be installed every time the bolted joint is maintained.

What is the function of lock wire? ›

Purpose Of Lockwire

Lock wire is an extremely versatile and useful tool for a wide variety of different industries. Nuts, bolts, and screws have the tendency to loosen themselves over long periods of time. The purpose of Lockwire is designed to ensure that fasteners remain tight and secure.

Which wire do Navy pilots aim for? ›

Pilots aim for the second wire for the three-wire configuration or third wire for the four-wire configuration to reduce the risk of landing short. Aircraft coming in to land on a carrier are at approximately 85% of full throttle. At touchdown, the pilot advances the throttles to Military (MIL) power.

What size is a safety lock wire? ›

Safety wire is commonly 0.5, 0.6, 0.8 or 1 mm (0.020, 0.025, 0.032 or 0.041 in) in diameter, but 0.5-and-1 mm (0.021-and-0.051 in) diameters are also available.

How to twist a safety wire? ›

After threading safety wire through the hole In the fastener, pull the wire straight through so as not to skin the out- side of the wire. Twist to a lightness of 4-5 complete revolutions per inch.

What are the steps for safety wiring? ›

The process is simple. You insert the wire through the fasteners to be fastened, insert a ferrule on the end, insert the wire end through the tool, and put some tension on the wire. You then squeeze the tool's handle to crimp the end and cut the wire in one step. That's it.

What are the safety wires used in domestic circuits? ›

Hence, option D is correct. The commonly used wire in the fuse is an alloy of tin and lead.

References

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